Where creativity and technically leading knowledge push the progress, the eye for new solutions improving the quality of result counts notably. According to this principle, the GEORG transformer division engineering teams have considerably pushed the state of the transformer lamination cutting line technology with their new developed TBA1200. Up to now, it was necessary to use two narrow laminations side by side for an optimum transformer construction with sheet widths of 1020 up to 1250 mm.
Where creativity and technically leading knowledge push the progress, the eye for new solutions improving the quality of result counts notably. According to this principle, the GEORG transformer division engineering teams have considerably pushed the state of the transformer lamination cutting line technology with their new developed TBA1200. Up to now, it was necessary to use two narrow laminations side by side for an optimum transformer construction with sheet widths of 1020 up to 1250 mm. For the first time, the new line with swing shear allows for the cutting of the required sheet width of up to 1250 mm from the coil. As it is no longer necessary to place single laminations side by side, the new development also persuades with regard to economy. At the same time, the new production process also leads to a considerable reduction of personnel.
New dimensions with regard to quality and economy
“By means of the precise cutting results of our TBA1200, we enabled a considerable quality improvement during the production of low-loss transformer cores”, emphasises Bernd Peter Schmidt, GEORG transformer division Managing Director. The TBA1200 cuts electrical sheet of 800 to 6000 mm length and 120 to 1250 mm width and is equipped with a decoiler containing 2 hydraulic decoiler shafts and optionally with a coil turnstile and a coil car. The line is capable to run up to 240 m/min. and has an STA(2) BH stacking system. The following servo-electrically driven tools are installed: V-notches (1 or 2 pieces), hole punches (up to 4, capable for slitting and manual or CNC cut-to-length), slot punching unit, tip cutting shear and swing shear. Optionally, an automatic strip tongue feeding unit can be ordered.
“With or TBA1200, our customers have a technical advantage for their transformer production compared to our competitors”, clarifies Schmidt. “From our decades of experience as world market and technology leader, we know that a high quality and fast reacting production is very important for our customers. Head start needs a good launch which we now offer with our new line – because our technology pays off through success.” The demand that GEORG transformer division observes by now shows the needs and confidence with regard to the new technology. Two customers are already convinced by the impressive advantages of the TBA1200 and have ordered the line for optimisation of their production processes.
GEORG transformer division
With their creative knowledge, the technology and world market leader creates efficient and progressive machines, lines and devices for the transformer production. More than 900 lines delivered for well-respected transformer producer underline the trust in GEORG’s pathbreaking technology.
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